Engine malfunction/won't start - Diesel Engines (Mk4 Mondeo) - TalkFord.com

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Engine malfunction/won't start


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8 replies to this topic

#1 Locopella

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Posted 25 January 2021 - 09:25 PM

Forgive me if this is the wrong sub for this post, but just joined today.

I'm Norwegian so excuse me for any language barriers as well.

During Christmas my 2011 Mondeo estate 2.0 diesel with 140 bhp (156000 km) and automatic wouldn't start.
When I pressed the start button the screen showed a warning with engine malfunction.
I connected my cheap diagnostic reader an it gave a code related to the active grille shutter not communicating. Took the grill off an found a corroded wire which I soldered. The dtc for the active grille shutter is now gone, but the car wouldn't start.

Hooked up the reader again and the list of dtc's nearly shocked me.

I was wondering if any of you brilliant minds could give me any pointers or has experienced any of these before?
The list of dtc's follows below.

As many of them relates to the egr valve I was thinking of taking out and cleaning it, but the car is stuck in my driveway right now.
With snow and temperatures around -5 to -10 degrees I was hoping to get around it.

Car Scanner ELM OBD2
DTC report
Selected brand: Ford

============1==============
P1304(00)
Raw code: 130400
ECU: Engine control unit
Status: Test not completed since last DTC clear, Test not completed during this operation cycle
OBDII: EGR Calibration High
Ford: EGR Calibration High

============2==============
P0490(00)
Raw code: 049000
ECU: Engine control unit
Status: Test not completed since last DTC clear, Test not completed during this operation cycle
OBDII: Exhaust gas recirculation (EGR) system - circuit high

============3==============
P042E(00)
Raw code: 042E00
ECU: Engine control unit
Status: Test not completed since last DTC clear, Test not completed during this operation cycle
OBDII: Exhaust gas recirculation (EGR) valve actuator A - actuator stuck open

============4==============
P1305(84)
Raw code: 130584
ECU: Engine control unit
Status: Test not completed since last DTC clear, Test not completed during this operation cycle
OBDII: EGR Calibration Low
Ford: EGR Calibration Low

============5==============
P1305(91)
Raw code: 130591
ECU: Engine control unit
Status: Test not completed since last DTC clear, Test not completed during this operation cycle
OBDII: EGR Calibration Low
Ford: EGR Calibration Low

============6==============
P1305(00)
Raw code: 130500
ECU: Engine control unit
Status: Test not completed since last DTC clear, Test not completed during this operation cycle
OBDII: EGR Calibration Low
Ford: EGR Calibration Low

============7==============
P0489(00)
Raw code: 048900
ECU: Engine control unit
Status: Test not completed since last DTC clear, Test not completed during this operation cycle
OBDII: Exhaust gas recirculation (EGR) system - circuit low

============8==============
P042F(00)
Raw code: 042F00
ECU: Engine control unit
Status: Test not completed since last DTC clear, Test not completed during this operation cycle
OBDII: Exhaust gas recirculation (EGR) valve actuator A - actuator stuck closed

============9==============
P193D(82)
Raw code: 193D82
ECU: Engine control unit
Status: Test not completed since last DTC clear, Test not completed during this operation cycle
Ford: CRUISE CONTROL MULTI-FUNCTION INPUT SIGNAL

============10==============
P1719(08)
Raw code: 171908
ECU: Engine control unit
Status: Test not completed since last DTC clear, Test not completed during this operation cycle
Ford: ENGINE TORQUE SIGNAL

============11==============
U0418(82)
Raw code: C41882
ECU: Engine control unit
Status: Test not completed since last DTC clear, Test not completed during this operation cycle
OBDII: Invalid data received - brake system control module

============12==============
U0418(08)
Raw code: C41808
ECU: Engine control unit
Status: Test not completed since last DTC clear, Test not completed during this operation cycle
OBDII: Invalid data received - brake system control module

============13==============
P061E(48)
Raw code: 061E48
ECU: Engine control unit
Status: Test not completed since last DTC clear, Test not completed during this operation cycle
OBDII: Engine control module (ECM), brake pedal position (BPP) switch/sensor - performance problem

============14==============
P162D(82)
Raw code: 162D82
ECU: Engine control unit
Status: Test not completed since last DTC clear, Test not completed during this operation cycle
Ford: INTERNAL CONTROL MODULE CRUISE CONTROL PERFORMANCE

============15==============
P062B(77)
Raw code: 062B77
ECU: Engine control unit
Status: Test not completed since last DTC clear, Test not completed during this operation cycle
OBDII: Engine control module (ECM), fuel injector control - performance problem

============16==============
P0605(04)
Raw code: 060504
ECU: Engine control unit
Status: Test not completed since last DTC clear, Test not completed during this operation cycle
OBDII: Engine control module (ECM) - ROM error
Ford: Powertrain Control Module ROM Test Error

============17==============
U0101(00)
Raw code: C10100
ECU: Engine control unit
Status: Test failed, Test failed (current drive cycle), Pending, Test failed since last DTC clear
OBDII: Data bus, transmission control module (TCM) - no communication

#2 paulo66

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Posted 26 January 2021 - 03:06 PM

blank off or clean egr clear codes and should start



#3 SteveyG

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Posted 27 January 2021 - 09:27 AM

Did the engine crank?



#4 getsome

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Posted 27 January 2021 - 12:20 PM

Bad battery ? 



#5 Locopella

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Posted 27 January 2021 - 04:59 PM

The starter won't crank, just an engine malfunction message.
Tried deleting the codes, but they returned straight away.
The battery is a little over a year old and has been charged. Measured the voltage to 12,7 so it should be good.

Although the car has given a low battery message from time to time, but it has always started. I would imagine the starter at least cranking if the battery was flat?

#6 PURPLE_2L_LX

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Posted 27 January 2021 - 11:24 PM

Was the 12.7 under load though?  Its possible for a battery to have a high voltage

but no reserve capacity.

 

Imagine a string of AAA batteries that gives 12v+, when you put a heavy load on

that the voltage will plummet. The car battery can drop too low to start or where

sensors that expect 12v+ start playing up.


MK4.5 TDCI 140 Business Estate.

 

MK3 FUSE INFO CLICK HERE ... FORD WIKI CLICK HERE .... FORD ETIS CLICK HERE

Adding your location may find someone local who could offer assistance.

F-Super, Bluetooth OBDII (ELM) and a MS509 scanners (test subjects required).

ForDiag now available to victims.


#7 Locopella

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Posted 28 January 2021 - 03:20 PM

No, it wasn't under any other load than ignition on and all the lights in the dash.

I will try to borrow the battery from my company car and see if it will make any difference.

The thing I was confused from the dtcs is that the egr valve is stuck open AND closed. It really doesn't make any sense.

#8 PURPLE_2L_LX

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Posted 28 January 2021 - 05:52 PM

Forgot to pop the link..  

 

Battery/Alternator test.. http://www.talkford....test-procedure/

 

If its not running you can do the initial tests.


MK4.5 TDCI 140 Business Estate.

 

MK3 FUSE INFO CLICK HERE ... FORD WIKI CLICK HERE .... FORD ETIS CLICK HERE

Adding your location may find someone local who could offer assistance.

F-Super, Bluetooth OBDII (ELM) and a MS509 scanners (test subjects required).

ForDiag now available to victims.


#9 SteveyG

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Posted 28 January 2021 - 09:26 PM

If there's no crank and you have those error codes, do you have a test lamp? It looks like one of the grounds is missing, so potentially corroded. Test between 12V and the ground on the EGR.






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