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Fuel vapouriser info

vapouriser dpf regen soot p244c p2463 diesel particulate regenerate exhaust temperature dpf pressure

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6 replies to this topic

#1 James_McHattie

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Posted 17 January 2018 - 05:06 PM

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If anyone else has a similar issue with their car, here’s my experience and solution.

 

Focus estate, Jan 2012, 2.0 diesel, 95,000 miles

 

Driving on the motorway an amber information box came up saying “engine malfunction - service now”. Plugging in a fault code reader, number P244C came up “exhaust temperature too low to regenerate DPF”

I took the car for a hard drive (55 miles on the motorway in 4th, giving 3,000 rpm) to get some heat in the exhaust. I was told the DPF wouldn’t attempt a regen with a fault code present so I cleared it before the drive.

 

Everything was fine for about 300 miles and then I heard the cooling fan and knew the car was attempting a re-gen. The amber info box came up again, same code.

 

I did some research and found that the fuel vapouriser is often the cause, so I bought a new one. I jacked up the car, saw where it was located and put the car back down! There’s no way I was going to be able to reach the vapouriser and even if I could I wouldn’t be able to put any effort on the spanner. It was a garage job.

 

I booked it in at a local garage and used FORScan to find out the DPF was 54% blocked. At idle the DPF pressure was 0.6kpa and at 2,000 rpm it was 2.0kpa.

 

I was told that driving hard would get the DPF hot and it would passively regen so I continued to drive the car. After about 200 miles I got not only the amber info box but also the engine warning light (amber). There was now another fault code which was P2463 “DPF soot accumulation”. FORScan showed 152% loaded, 2kpa at idle and 6kpa at 2,000rpm. I stopped driving the car.

 

The garage fitted the new vapouriser (I imagine by taking off the exhaust) which was 2 hours labour, and then did a static regen (0.75 hrs labour). I was concerned the car would refuse to do a static regen with soo much soot, but it was fine.

 

On picking up the car the DPF pressure at idle was 0.0kpa and at 2,000 rpm it was 1kpa. 28% loaded. Based on this I think it proves the vapouriser was at fault because it must now be injecting fuel to have burnt the soot back from 152% to 28%. Even if the percentage was wrong (or reset) the pressures don’t lie.

 

A bit about the vapouriser:

It’s a pipe. There’s a small fuel pump which pushes fuel down the pipe and there’s a glow plug to turn the fuel into vapour. This burns in the exhaust and burns the soot into particles small enough to go through the DPF.

 

A bit about regen:

I was incorrectly told the car can passively regenerate the DPF on the motorway. In fact driving on the motorway just tells the system that now is a good time to actively regenerate. This then tells the vapouriser pump to move some fuel and the glow plug heats up. This is when you hear the cooling fan start up and the engine sounds harsh. This should happen every 200 to 400 miles.

 

Using software the garage initiated a static regen and I was surprised it worked because at 152% loaded I thought the DPF would need to be sent away for cleaning. The static regen gets the revs high (4,000) and makes the vapouriser work overtime. This burns out the soot. This can only be done in a “safe” environment (static, with people and fire extingushers nearby) because the exhaust gets so hot it can set the car on fire.

 

If you need part numbers:

 

Vapouriser = 1856982, about £150

Glow plug on its own = 1892119, about £45

 

I’ll post again if the issue returns but considering the static regen worked (DPF pressure is now much lower than it was) I will assume the vapouriser was at fault and is now injecting fuel.

 

Hope that helps.

 

 


  • paul mex and porkbroth like this

Focus Estate 2012 2.0TDCI 163 Titanium X


#2 jon67

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Posted 06 February 2018 - 11:29 AM

I had the same issue on my Focus ST Tdci after about 3k Miles. The vapourisor was replaced under warranty and has been ok since. I have had to use Forscan twice in the last 3000 miles to force a regen due to Dpf soot accumulation.
Try and give it a good 20 min run up the motorway above 3000 revs every couple of weeks to try and burn clean the Dpf.

#3 jon67

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Posted 18 February 2018 - 09:41 AM

My ST Tdci has become a right pain in the ass with regards to the Dpf filter.
Even though I take it on a long motorway run every couple of weeks I have still had to perform 3 static regens in the last 5 months to clean the filter.
The last warning light came on yesterday after a 70 odd mile motorway run that was mostly over 2500rpm.
How the hell can a Dpf accumulate more soot after this sort of journey and not burn clean?
The Dpf atomiser must be ok as I have no fault codes to confirm the glow plug plug has burnt out and the fuse has blown due to overheating.
Will have the dealer check it over and if the issue continues I will be forced to trade it in for a petrol model.

#4 Spidybot

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Posted 23 February 2018 - 09:54 AM

Been there... spent too much and eventually traded the diesel for a petrol  :wacko:

 

Good friend in the engine development dept for a major manufacturer has a saying:

 

Engines are designed to work. Allow them to do so. Also rev to red once a week.


Opinions are given without any warranties whether express, implied, or otherwise.

Use information given at own risk  :whistling:


#5 porkbroth

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Posted 13 March 2018 - 09:45 AM

I had the same problem and decided to let a garage do it for the same reason. You may also get error code P269F, although that might just be a blown fuse.

#6 rfedyk

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Posted 14 January 2019 - 10:00 PM

Hi Guys, 

Need to refresh this topic. I have a focus econetic 1.6 tdci 63 plate and have a similiar problem, dpf regent temp will not go above 505deg. System throws up temperature too low during regeneration and I also got now DPF restriction - Soot accumulation 

Checked:
-Glow plug on vaporiser- .7 ohm
-flow through on pipes from vaporiser pump to end of vaporiser -all clear
- power going to glow plug while regent is happening- all ok
- relay is engaging, all good,
-pump is working, fuel going into the vaporiser,
- both DPF temp sensors

-EGR - all clean and nice

- static regen done - did not help...

I'm getting .48kpa on pressure difference sensor and builds up to 3kpa while running 2500rpm

Could any of you tell me what should I check next? Just running out of ideas..


Thanks!



#7 mike wilson

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Posted 15 January 2019 - 07:39 AM

Only things I can think of is to examine internally to see if it has started to disintegrate, using a cheap borescope type camera.  e.g. https://www.amazon.c...0?ie=UTF8&psc=1

 

If it's breaking up, replace.  If it's just sooted, remove and powerwash.  Many videos on youtube about this.







Also tagged with one or more of these keywords: vapouriser, dpf, regen, soot, p244c, p2463, diesel particulate, regenerate, exhaust temperature, dpf pressure

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